SERVICES

OVER 38,000 SQFT OF MANUFACTURING SPACE

Plastics / Polymer Custom Injection Molding
Nylon Braid Machine
Ultra-Sonic Wire Welding
Plastics Sonic-Welding
3D Printing - Resin/plastic/metal
Kitting - kit parts with cables / electronics
PCB MFG
Custom Colors
Stocking Supply Chain
Component & Material Testing
Printers - Custom Label Printing

Injection Molding - Plastics / Polymers

AVRGT has extensive experience producing Custom molds for cable strain reliefs, unique connections, box assembly and other customer Injection Molded Parts.

Injection Molding Materials: Choosing the right material

Acrylonitrile Butadiene Styrene (ABS)
Nylon.
High-Density Polyethylene (HDPE)
Low-Density Polyethylene (LDPE)
Polycarbonate (PC)
Polyoxymethylene (POM)
Acrylic Poly (Methyl Methacrylate) (PMMA)
Thermoplastic Polyurethane (TPU)

Nylon-Machine Braid

Heavy Duty Machine Nylon core Braid, over custom wire / cable for ruggedized applications. Including Construction equipment cables, heavy truck cables, engine applications and more. Up to 24 nylon core strands. Option Materials for Machine Braid Process: 1. Nylon 2. Polyester 3. Polyethylene Terephthalate (PET) 4. Polyphenylene Sulfide Monofilament (PPS) 5. Nomex

Ultra-Sonic Wire Welding

AVRGT Ultrasonic metal (copper wire) welding is a crucial technology used to ultra-sonically weld copper wires together in Splice Joints. Used in the manufacturing process of wire harnesses (Custom Cables) primarily for automotive (Ford, Toyota, GM, Mercedes, Caterpillar, Volvo, PACCAR Heavy Trucks, John Deere Equipment, etc)

The process involves joining multiple wires with each other in a press that also vibrates at 10K RPM+. Compared with more traditional welding methods like crimping or solder welding, ultrasonic welding offers key advantages. These include the higher quality of weld joints, better process control and low energy consumption.